Flexible palletizing of multiple box sizes at Gipmans
At Gipmans in Venlo, flexibility plays a crucial role in the packaging process. With a wide variety of box sizes and products, manual palletizing was a time-consuming and labor-intensive process.
In addition, the desire to build pallets stable and ready for transport – including intermediate layers – added complexity.
To address these challenges, Gipmans went looking for a smart automation solution.
One solution for maximum flexibility
Together with Reintjes Systems, an advanced palletizer was realized that can effortlessly handle different box sizes on euro pallets.
It is designed to flexibly switch between products and stacking patterns without compromising speed or stability.
An important part of the solution is the integration of a system for automatic insertion of intermediate sheets, which provides additional strength and protection of the products during transport.
Efficiency and consistency in one process
Where manual palletizing was previously done, the new installation now provides a fully automated and consistent process.
The palletizer:
- Handles various box sizes without conversion
- Builds stable and reproducible stacking patterns
- Automatically integrates intermediate sheets
- Reduces physical strain for employees
This creates a reliable process with consistent quality regardless of the product or format.
Cleverly designed for practice
The solution is fully tailored to the daily operations at Gipmans. The flexibility of the system allows rapid switching between different packaging streams, which is essential in a dynamic production environment.
In addition, automation contributes to better staff deployment and a more efficient workflow.
Cooperation as a basis
During the project, we worked closely together to arrive at the right configuration. By listening carefully to the wishes and practical experience of Gipmans, a solution was realized that fits perfectly into the production environment.
The result
With the new palletizer, Gipmans has taken an important step in automation and efficiency:
- Flexible palletizing of multiple box sizes
- Automatic integration of intermediate sheets
- Constant and stable pallet structure
- Less manual work
- Better use of personnel
A forward-looking solution that grows with the variation and dynamics within the company.
